At the hub of Saab Automobile Parts AB

In Nyköping many years ago a company called ANA: Aktiebolaget Nyköpings Automobil Fabrik (Nyköpings Car-factory Inc.) was formed with over 3500 employees, where CKD cars, basically kit-cars which were bought from various parts of the world, assembled and sold in Sweden. The products could vary from Simka, Dodge, Van Guard etc. The company had dealerships called ANA located in Linköping, Nyköping, Södertälje, Trollhättan etc…

These dealerships were very good at selling and servicing cars. Saab in Trollhättan started building cars about the same time but sold its cars through a dealership-chain called Filipssons, however they weren’t very good at what they did, so when ANA stopped producing cars Saab decided to purchase the dealership chain.

Once Saab took over, the facility in Nyköping became the main location for its parts-management. In the 80s the facility in Nyköping grew and some parts production was placed there, until the early 90s where most of these in-house production was leased out. 

Saab Automobile Parts Nyköping

First of all: Parts availability is good and Saab Automobile Parts AB cover all major markets that used to sell new Saabs. Tim and I met with Lennart Ståhl, the CEO of Saab Automobile Parts AB, on the afternoon of Monday April 23rd. One of the things we learned is just how big the facility in Nyköping, Sweden is. On an average day the company typically see about 50 trucks arriving carrying between 1000-1200 deliveries from the roughly counted 1700 suppliers. The same amount of trucks leave with parts, now en-route to the customers. The order system peaks at about 12’000 orders per day, which usually happens at the beginning of the week.

Every Monday an inventory check is performed for each model to look for back-orders. E.g. the week we visited SP, the 9-5 had 30 items on back-order. Most of these will be restocked immediately (perhaps even the same day), but a handful remain a problem such as the notorious HUD windshield for left hand drive markets. Work is still in progress on coming up with a good alternative for HUD-equipped 9-5s, but so far the process involving the reflective coating has proven difficult to solve. The 9-5 parts catalogue covers 7000+ items from a wide range of suppliers.

Saab Automobile Parts AB support a total 1200 workshops in 63 markets around the worlds over 1.2 million cars. Roughly 350 people work at Saab Automobile Parts AB around the world.

The racks extend 93.6m back and reign 20.6m tall
The racks extend 93.6m back and reign 20.6m tall

The facility has grown over the years. After GM completed the purchase of Saab Automobile in 2000, the Nyköping facility has exclusively dealt with spare parts. With Spyker’s purchase in 2009, Saab Automobile Parts AB was established as a separate entity and thus financially shielded from the aftermath of the bankruptcy of its mother company.

One of the major challenges post-Spyker has been the North American market. Saab Cars North America owned the exclusive rights to import parts for Saabs. Only when the bankruptcy court released those rights were Saab Automobile Parts AB able to form a new company – Saab Parts North America – to fill the gap.

As Jason Powell reported, SPNA has a huge warehouse in Allentown, PA. Jason tells me that Allentown’s current fill rate is 95% and increasing. It is worth pointing out that when a dealer in the US checks the system it only reports what can be found in Allentown. A low number (or even ‘zero’) is not necessarily representative of what Saab Automobile Parts AB can supply. It usually means more parts are on the way. Even when shipped from Sweden, if an order is marked as “Vehicle Off Road” the part is usually shipped by air and will arrive the next day.

Another issue is that in the normal lifespan of a part, some suppliers are swapped as the factory winds down production of the model that uses that part. Many of the factory’s suppliers require a steady flow of production and are simply not equipped to handle short bursts of production of relatively small volumes. The factory’s production halt in 2011 had wide-reaching consequences that took a little time to sort out.

As can be seen from the drawing, the facility consists of several warehouses, first section which in the middle was built in 1976 which housed a total 20’000 square meters. In the mid-80s more sections were added. The whole area is divided into segments of 10’000 square meters which houses its own fire fighting system which does not even have to rely upon the standard fire-fighting system in the city. The facility has a built in sprinkler system with reservoir tank of 6000 cubic meters of water.

The Two of the warehouses are equipped with robots fetching and storing items on the shelves with impressive speed. A third warehouse is a mix between humans with forklifts reaching the first four shelves and the upper shelves managed by a robot restocking the lower shelves as needed. Eventually the smaller parts are carried to the packaging area where the staff fills up shipping containers as indicated by the computer software.

Meet 'Donna', the autonomous drone that happily scoots crates of parts around all day from one warehouse to another.
Meet ‘Donna’, one of the autonomous drones that happily scoots crates of parts around all day from one warehouse to another.

A crate loaded with parts fetched from the matrix (these racks are 109m long, 21m tall and have a capacity of 16500 pallets)
A crate loaded with parts fetched from the matrix (these racks are 109m long, 21m tall and have a capacity of 16500 pallets)

One of six (in this warehouse) automatic cranes dropping making a drop-off
One of six (in this warehouse) automatic cranes making a drop-off

Lock cylinder assemblyThere are also various workshops on the premises. One takes care of the final configuration and assembly of lock cylinders. Each cylinder contains its own unique little code that is programmed using different shaped inserts. Every insert is installed with its own little spring and the end result can of course only be unlocked using the corresponding key.

Mr Ståhl also told us that the number of authorized Saab workshops is increasing steadily. There are on-line training courses that are used to educate mechanics who wants to start working with Saabs. In addition a few tools are needed, such as Parts & Service Information, Diagnostic Tools and Special Tools.

Shipping and sorting
Shipping and sorting

All the parts of an order are dispatched to one of many packaging areas and the operator fills boxes as directed.
All the parts of an order are dispatched to one of many packaging areas and the operator fills boxes as directed.

End of the line
End of the line

Finally, before the OG9-5 tools were shipped off to BAIC in China, Saab Automobile Parts AB put in an order for a large number of body parts to last us customers a life-time. Similarly, the factory has been producing 9-3 and NG9-5 body parts following the bankruptcy and NEVS’ acquisition of Saab Automobile. These parts are plentiful and drivers of Saab can once again safely engage ‘ramming speed’ as deemed fit, without worrying about the availability of spare parts.

Press Information: Parts AB reports increased 2013 first quarter sales

  • Saab Automobile Parts AB shows an increase in sales during the first quarter compared with the same period in 2012
  • Net sales increased by 24 percent and operating profit amounted to kSEK 35,964
  • The company continued to expand its business during the period by starting subsidiaries in Norway and Finland and has also strengthened the network of Authorized Repairers

Read morePress Information: Parts AB reports increased 2013 first quarter sales

Saab Parts UK Announces Classic Parts Sale

After a successful first year of trading, Saab Parts UK is announcing a new line to help owners and independent repairers of older Saabs. Looking through the Saab back catalogue, there are more than 70,000 Saabs on UK roads which are maturing into Saab “classics”.

Included in the classic group is the original 900 series (already referred to by many as the 900 classic, made from 1979 to 1993), the 9000 hatch and CD saloon (from 1985-1997), the 900 series 2 (from 1994-1998), and the 9-3 (generation 1 from 1998 – 2003).

4902788562_6d9a14e5ae_z

Read moreSaab Parts UK Announces Classic Parts Sale

Inside Look At SPNA

Ever since SPNA has existed there have been questions about how well stocked they are, what they are doing to replenish the Saab parts supply and even others that just want to see inside. Recently Tim Rokka was at Saab Parts in Sweden and his visit prompted me to contact the guys at SPNA to see if I could get some photos of the warehouse and to answer some operational questions. This is what I got.

DSC05188

Read moreInside Look At SPNA

NEVS shows interest in buying Saab Parts

According to an article from the local news paper ttela, Matthias Bergman has expressed the intention of NEVS to take over Saab Parts, if the price is right.

It is quite clear that there is a clear synergy between us and Parts. If the price is right, we are interested, he said, without specifying in more detail.

Maybe the moaning of some of our readers has been heard in THN. 😉

________

Update from Tim: the sale of Saab Parts was pushed by the NDO during the sale of the bankruptcy estate. However at the time the price of 2,2 billion SEK which was demanded for the parts company was considered way too high for any potential buyer. Now the government has reduced the net-worth of the company by 0,6 billion SEK and in reality it would probably be reduced even further in order to become attractive for NEVS to purchase it.

SPNA Rolls Out SAAB Secure

SaabSecure_WebBrandBox_984x400

Today I received an email from Christopher Wiseman who is the Marketing and Communications Manager at Saab Automobile Parts North America. In the email he states that SPNA completed its rollout of the Saab Secure Program to the OSC network, with the launch of Saab Secure Vehicle Service Contracts to the U.S. market. In the first day, they are already seeing some vehicle service contracts being completed as well. For anyone who had experienced problems in the past about purchasing a vehicle service contract, your dealer should now have documents needed in place. If you click the ad above, you will be directed to the Saab Secure page where you can find your closest dealer. As a dealer manager, I can tell you that we all look forward to being able to help you with all of your SAAB needs and this helps us in offering solutions for our valued friends and clients. As mentioned in an earlier post, SPNA has a customer service number as well at 1-800-955-9007 to help you as well.

Saab Parts – Australia

I’m sure that many people have heard that Saab Australia has gone into administration. However the implications I don’t think are widely known at the moment, so I thought I’d share.

Saab Australia was handling parts supply in Australia, and their warehouse has the parts supply. When they went into administration the administrators locked up the supply and are trying to find the highest bidder to buy the whole lot at once. So currently those parts aren’t available to be purchased by the general public as individual parts.

Now we know that Midlren’s will be taking over from Saab Australia, the problem is that they have no parts. There is currently a container load of parts on a boat between Sweden and Australia, once it’s here there will be parts, but until then there is nowhere to buy parts from in Australia.

Sit tight, parts are on the way…

By continuing to use the site, you agree to the use of cookies. more information

The cookie settings on this website are set to "allow cookies" to give you the best browsing experience possible. If you continue to use this website without changing your cookie settings or you click "Accept" below then you are consenting to this.

Close